Driving Machine on Roads

1. CAUTION:

   H115016-UN: Folding ButtonAvoid power line entanglement. Grain tank covers must be closed before transporting machine.
   IMPORTANT:

   Verify that grain tank is unloaded before transporting machine on road.

   Verify that folding unloading auger and folding grain tank covers are fully folded before driving machine.

   Press folding button on navigation bar. See Folding Application Help or Operator's Station Help for further information.

   The following items must be folded to the transport position:

   • Unloading Auger

   • Grain Tank Covers (If Equipped)

   
   

2. H102235-UN: AugerLEGEND: A - ClampsManual Fold Clean Grain Auger (If Equipped): Release clamps (A) and lower auger.

3. H75331-UN: Front Grain Tank Extension ShownH113135-UN: Extension Storage RackLEGEND: A - Quick-Lock PinsB - Grain Tank Corner ExtensionsC - Storage Rack116 L/s (3.3 bu/s) Unload Rate Grain Tank Extensions (If Equipped): Remove quick-lock pins (A) from the grain tank corner extensions (B). Store corner grain tank extensions in the storage rack (C). Fold grain tank extensions in the following order:

   1. Fold front grain tank extension and rear grain tank extension.

   2. Fold left-hand grain tank extension and right-hand grain tank extension.

4. H114383-UN: Front Grain Tank ExtensionH114384-UN: Extension Storage RackLEGEND: A - Grain Tank Corner ExtensionsB - Quick-Lock PinsC - Storage Rack134 L/s (3.8 bu/s) Unload Rate Grain Tank Extensions (If Equipped): Remove quick-lock pins (B) from the grain tank corner extensions (A). Store corner grain tank extensions storage rack (C). Fold grain tank extensions in the following order:

   1. Fold front grain tank extension and rear grain tank extension.

   2. Fold left-hand grain tank extension and right-hand grain tank extension.

5. CAUTION:

   H96869-UN: LadderLEGEND: A - HandleSwing ladder to the full forward position to reduce machine width and to orient marker/hazard light toward oncoming motorists.
   IMPORTANT:

   Travel at a reasonable speed for road or field conditions. Never transport on the road with grain in the tank.

   Follow local regulations for equipment size, lighting, and marking before driving on public roadways.

   Use handle (A) to unlock ladder and swing fully forward.

6. Fold radio antenna down and retain with hook (if equipped). If the hook is not available, retain the antenna to cab roof with tape.

7. H96681-UN: Brake PedalsLEGEND: A - PedalsB - LockLock brake pedals together with lock (B) when driving on roads. Leave pedals (A) unlocked for field operation.

8. CAUTION:

   Use seat belt whenever operating machine or riding as an observer.

   Fasten seat belt.

9. CAUTION:

   Sound horn before starting engine to clear people away from machine.

   Sound horn and start engine. Use cold weather starting aid if needed.

10. H116348-UN: Header Raise/Lower SwitchRaise header with the header switch.

11. H119677-UN: Brake PedalsLEGEND: A - Park BrakeB - PedalMechanical Shift Transmission: Disengage park brake (A) with pedal (B).

12. NOTE:

    H117022-UN: Road Transport DisconnectAfter transporting machine, press road transport disconnect switch for two seconds allowing indicator light to turn OFF and allowing desired switch functions to operate.

    Engage road transport disconnect switch.

13. CAUTION:

    H117885-UN: Hazard LightWhen transporting on a road or highway, marker/hazard lights and tail lights on both sides provide a warning to operators of vehicles approaching from the front and rear. These lights must be turned ON when driving machine on public roadways. Swing cab ladder fully forward to orient marker/hazard lights towards oncoming motorists. Do not operate marker/hazard lights if prohibited by law.

    Turn beacon/hazard light switch ON for both daytime and nighttime road travel. Warning lights automatically operate when hazard lights are ON.

14. H96014-UN: Light SwitchLEGEND: A - Selection SwitchB - Road Lights SwitchUse selection switch (A) to turn ON road lights (B) for nighttime travel.

15. NOTE:

    Turn signal indicators on corner post display illuminate to indicate a turn.

    Use turn signals as needed. They are not self-canceling.

16. H117021-UN: Engine Speed (Fast Speed)Press engine speed switch for maximum engine speed.

17. NOTE:

    For field operation, select a gear according to working conditions.

    Mechanical Shift Transmission: Engage third gear for road travel.

18. CAUTION:

    If transporting machine with header attached, travel at a reasonable speed to ensure adequate braking performance and control of machine.

    Slowly move the multi-function lever forward or rearward. When coming to the top of a hill, pull back on the multi-function lever before starting down the other side.

Transporting Machine on a Trailer

1. NOTE:

   H102533-UN: Light BracketLEGEND: A - Light BracketSee Driving Machine on Roads earlier in this section for additional information that MUST be done before transporting machine on a trailer.

   Remove header and outside dual wheels (if equipped).

2. Drive machine on trailer and move the multi-function lever to neutral position.

3. Dual Ladder Landing Configuration: Lower feeder house onto trailer to allow ladder landing to be swung to transport position.

4. Shut OFF engine, set park brake and remove key.

5. Fold radio antenna down and retain with hook (if equipped). If the hook is not available, retain the antenna to cab roof with tape.

6. Single Tire Configuration: Disconnect wiring harness and remove light bracket (A).

7. H102527-UN: Handrail and Ladder LandingLEGEND: A - HandrailB - Chain LinkC - Handrail LoopsSingle Tire Configuration: Remove and retain the cab handrail (A).

8. IMPORTANT:

   Possible injury to you or others can occur from falling. Be careful when disconnecting safety chains and dismounting ladder landing.

   NOTE:

   Assemble chain back onto existing loops on ladder handrail and loops on the grain tank. This shortens the chain and prevents it from damaging the composite panels.

   Single Tire Configuration: Disconnect and retain closure chain link (B) from handrail loops (C).

9. NOTE:

   H102532-UN: Ladder Landing (Transport Position)LEGEND: A - Ladder LandingB - Shipping BracketC - Cap ScrewCab ladder must be swung past innermost detent position to allow ladder landing to contact shipping bracket.

   Single Tire Configuration: Swing ladder landing (A) to transport position until it contacts shipping bracket (B) and install cap screw (C).

10. H102531-UN: Ladder LandingLEGEND: A - Cap Screw (5 used)B - Ladder LandingSingle Tire Configuration: Loosen cap screws (A) and remove ladder landing (B).

11. IMPORTANT:

    H102501-UN: Safety ChainsLEGEND: A - Chain LinkB - Handrail LoopPossible injury to you or others can occur from falling. Be careful when disconnecting safety chains and dismounting ladder landing.
    NOTE:

    Assemble chain back onto existing loops on the grain tank. This shortens the chain and prevents it from damaging the composite panels.

    Dual Tire Configuration: Disconnect and retain closure chain link (A) from the handrail loop (B) on both sides of handrail.

12. H102502-UN: Ladder LandingLEGEND: A - Cap ScrewB - Ladder LandingC - Cap ScrewDual Tire Configuration: Remove cap screw (A) and swing ladder landing (B) to transport position.

13. Dual Tire Configuration: Install previously removed cap screw (C) in storage position as shown.

14. IMPORTANT:

    H102503-UN: Ladder Landing (Transport Position)LEGEND: A - Ladder LandingB - Shipping BracketC - Cap ScrewFeeder house MUST be lowered onto trailer to avoid contact between the ladder landing and the feeder house driveshaft when ladder is swung forward.
    NOTE:

    Cab ladder must be swung past innermost detent position to allow ladder landing to contact shipping bracket.

    Dual Tire Configuration: Swing ladder landing (A) to transport position until it contacts shipping bracket (B) and install cap screw (C).

15. H118330-UN: Engine Covers and HandrailLEGEND: A - Engine Access CoversB - HandrailLower engine access covers (A) and handrail (B) to lock covers into place.

16. Tier 2/Stage II and Tier 3/Stage IIIA Engines: Tape muffler cap closed to prevent damage to turbocharger.

17. CAUTION:

    TS249-UN: Safety ArtworkH106366-UN: Unloading Auger RetainerLEGEND: A - Spring Pin and PinB - Unloading Auger Lock ArmPossible injury or death to you or others can occur from falling. Use a ladder or equivalent with an appropriate load rating to access location when installing unloading auger retaining hardware. Do not attempt to access location from the engine platform.

    Unloading Auger Lock Arm:

    1. Remove and retain the spring pin and pin (A).

    2. Raise unloading auger lock arm (B) until holes align.

    3. Install previously removed pin and spring pin.

18. H107241-UN: Engine Access Door CableLEGEND: A - HardwareB - CableLoosen hardware (A) and remove cable (B) from storage position.

19. NOTE:

    H107242-UN: Cable PositioningLEGEND: A - CableB - Spring PinVerify that cable is installed on inside portion of handrail.

    Adjust pin to different positions if cable does not reach.

    Install cable (A) over pin and retain with spring pin (B).

20. H97171-UN: Ladder Tie DownLEGEND: A - PlatformTie the ladder extension to platform (A) using wire.

21. H114482-UN: Left-Hand Gull Wing DoorsLEGEND: A - PinsB - Locking PlatesC - LatchesInstall pins (A) through locking plates (B) and retain with spring pins at front and rear corners of the left-hand gull wing doors. Repeat on the opposite side of machine.

22. Use wire to tie the gull wing doors at latches (C). Repeat on the opposite side of machine.

23. H106224-UN: Hazard LightsLEGEND: A - Hazard LightsSwing left-hand and right-hand hazard lights (A) rearward as shown.

24. H106169-UN: SMV SignLEGEND: A - Slow Moving Vehicle EmblemCover up slow moving vehicle emblem (A).

25. IMPORTANT:

    Fasten machine to trailer with chains.

    Fasten machine to trailer with chains (see Machine Tie Down Locations Decal on cab ladder for tie-down information).

Observe Electrical Precautions

Keep all sparks and flames away from batteries as gas given off by electrolyte is explosive. To avoid sparks, connect ground cable last and disconnect it first. To avoid shocks and burns, turn battery disconnect switch OFF before servicing any part of the electrical system or when removing batteries.

Batteries—Safe Installation

Avoid serious injury or death from explosions. High levels of hydrogen gas can accumulate if the battery box is not vented properly. Always reinstall the vent tubes (A) after performing service or maintenance on the batteries or the battery box. Verify that the ventilation hoses are not bent or kinked.

Replacement batteries must have a ventilation fitting suited for ventilation hose attachment. See your John Deere dealer for replacement batteries equipped with ventilation fittings.

If ventilation tubes are not attached to the battery then the battery lid must remain off whenever the machine engine is running or whenever the batteries are being charged with an external charger.

Batteries—Removing and Installing (Style A)

1. H120105-UN: Battery Cover and Cap ScrewsLEGEND: A - Battery Disconnect SwitchB - Cap ScrewsC - CoverTurn battery disconnect switch (A) counterclockwise to OFF position.

2. Remove cap screws (B) and cover (C) to access batteries.

3. H83385-UN: Remove and Install BatteriesLEGEND: A - Positive CableB - Negative CableC - ClampDisconnect negative (-) cable (B) from batteries and negative jump-start post.

4. Disconnect positive (+) cable (A) and positive jump-start post.

5. Remove clamp (C) and battery vent tubes.

6. Clean batteries and battery mounting area.

7. Install batteries in the battery box and on the plastic tray.

8. Clean battery cables and posts and reconnect battery vent tubes.

9. Loosely install the clamp (C).

10. Attach positive (+) cable (A) and positive jump-start post.

11. Attach negative (-) cable (B) and negative jump-start post.

12. Tighten battery clamp.

13. Install cover and retain with previously removed cap screws.

14. Turn battery disconnect switch clockwise to ON position.

Batteries—Removing and Installing (Style B)

1. H120106-UN: Battery Disconnect SwitchLEGEND: A - Battery Disconnect SwitchB - Cap Screws (9 Used)C - CoverTurn battery disconnect switch (A) counterclockwise to OFF position.

2. Remove cap screws (B) and cover (C) to access batteries.

3. H96583-UN: Remove and Install BatteriesLEGEND: A - ClampB - Positive CableC - Negative CableRemove clamp (A) and battery vent tubes.

4. Disconnect positive (+) cable (B) and negative (-) cable (C).

5. Clean batteries and battery mounting area.

6. Install batteries in the battery box.

7. Clean battery cables, posts, and reconnect battery vent tubes.

8. Attach positive (+) cable and negative (-) cable.

9. Install and tighten the battery clamp.

10. Install cover and retain with previously removed cap screws.

11. Turn battery disconnect switch clockwise to ON position.

Light Emitting Diode (LED) Lights (Optional)—Replacing

Light Emitting Diode (LED) lights (A) are on both sides of cab as shown.

Remove cap screws and washers (A and B).

Lift front left-hand side of cab roof (C) and disconnect the antenna (D).

Remove front portion of cab roof.

Unplug wiring harness connector (B) and remove grommet (C).

Remove and discard light assembly.

Install light assembly in reverse order.

Tighten cap screw and nut to specification.

Rotate light housing to previous operating position.

Repeat on remaining lights as needed.

Install cap screws (B) and tighten to specification.

Install cap screws (A) and tighten to specification.

Light Emitting Diode (LED) Lights (Optional)—Adjusting

Light assemblies can be adjusted as needed to achieve correct lighting angles.

Vertical Adjustment

Loosen cap screw (A). Rotate light assembly up or down to desired position and tighten cap screw. Repeat on remaining lights as needed.

Horizontal Adjustment

Remove cap screws and washers (A and B).

Lift front left-hand side of cab roof (C) and disconnect the antenna (D).

Remove front portion of cab roof.

Rotate light assembly left or right to desired position.

Tighten cap screw and nut to specification.

Repeat on remaining lights as needed.

Install cap screws (B) and tighten to specification.

Install cap screws (A) and tighten to specification.

Grain Tank Drain Holes

Loosen cap screws and slide doors away from drain holes.

Grain Tank Sample Trough

With machine full of the harvested crop, move multi-function lever to neutral position and set the park brake.

Disengage header, but leave separator engaged.

Do not have a second person check for a grain tank sample.

Open door (B). Lower end of the grain tank trough spills off a sample of the harvested crop.

Grain Tank Loading Auger Deflector

Position deflector (A) as needed.

Counterclockwise rotation:

• Windy conditions when harvesting crops like grass seed or rape.

• Corn—Grain tank fills to the left and to the rear.

Clockwise rotation:

• Grain—Grain tank fills to the right and to the front.

Unloading Auger Drive Chain—Adjusting

Loosen nut (A). Tighten nut (B) until the washer (C) aligns with end of gauge (D). Tighten lock nut.

Unloading Auger Cradle Support—Adjusting

1. CAUTION:

   H106291-UN: Wear PlateLEGEND: A - Unloading AugerB - Wear PlateC - LocationD - Cap ScrewsE - Cradle SupportF - Grain Tank PlateShut OFF engine, set park brake and remove key.

   Swing unloading auger to storage or transport position.

2. NOTE:

   No gap should exist between the unloading auger (A) and the wear plate (B) at location (C) when adjusted properly.

   If a gap exists between the unloading auger and the wear plate, loosen cap screws (D) and adjust cradle support (E) vertically until wear plate contacts lower surface of unloading auger.

3. NOTE:

   Top surface of cradle support (E) MUST be parallel with top of the grain tank plate (F).

   Tighten cap screws when cradle is adjusted.

Unloading Auger Position—Adjusting

1. CAUTION:

   H106293-UN: CylinderH106322-UN: Wear PlateLEGEND: A - Cap Screws (8 Used)B - CoverC - Cotter PinD - Nut and WasherE - PinF - NutG - EyeboltH - Wear PlateShut OFF engine, set park brake and remove key.
   NOTE:

   Unloading auger MUST contact wear plate when adjusted properly.

   Remove cotter pin (C), nut, and washer (D) and pin (E).

2. Loosen nut (F) and adjust eyebolt (G) until unloading auger lightly contacts wear plate surface (H).

3. Install previously removed hardware and cover after unloading auger is adjusted.

Unloading Auger Lock Arm Positions

Field Position

Lower lock arm (A) as shown and install pin (B) and retain with spring pin (C).

Storage/Transport Position

Raise lock arm (A) as shown and install pin (B) and retain with spring pin (C).

Unloading Auger Drive Belt—Replacing (Style A)

Verify that unloading auger hydraulic cylinder is disengaged and retracted.

Use breaker bar to relieve tension from the tensioner arm (A) to remove engine debris management belt (B).

Remove cap screws from the belt trap (B).

Remove belt trap and belts (C).

Install replacement belts and previously removed belt trap.

Use breaker bar to relieve tension from the tensioner arm to install engine debris management belt.

Install shield and retain with cap screws.

Install drive chain and adjust the tensioner until washer aligns with end of gauge.

Unloading Auger Drive Belt—Replacing (Style B)

Verify that unloading auger hydraulic cylinder is disengaged and retracted.

Remove cap screws (A) and support pump assembly out of the way.

Use breaker bar to relieve tension from the tensioner arm (B) to remove engine debris management belt (C).

Remove cap screws from the belt trap (B).

Remove belt trap and belts (C).

Install replacement belts and previously removed belt trap.

Install pump assembly and tighten cap screws to specification.

Use breaker bar to relieve tension from the tensioner arm to install engine debris management belt.

Install shield and retain with cap screws.

Install drive chain and adjust the tensioner until washer aligns with end of gauge.

Chopper Jackshaft Belt—Adjusting

Chopper jackshaft belt is located on the left-hand side above the chopper.

Loosen lock nut (A) and tighten nut (B) until washer (C) is positioned between end of gauge (D) and bottom of step. Tighten lock nut.

Spreader (General Information)

Before performing service or maintenance on the raised spreader, fully insert lockout pin into place.

See Residue Management Application Help or Operator’s Station Help for further information.

Spreader—Windrow Position

Spreader hoop MUST always be in the "down" position as shown when operating.

Spreader can be rotated upward to allow material to discharge into a windrow pattern.

Raise spreader hoop (A) until it aligns with notch (B) when accessing or raising spreader to windrow position.

Place pin back into storage position and retain with quick-lock pin.

Raise spreader with handle (B) until the pin (C) fully engages with latch assembly (D).

Set Spreader speed to zero. See Residue Management Application Help or Operator’s Station Help for further information.

Spreader—Lowering

Rotate and place pin (A) onto the bracket to unlock the spreader.

Release pin (B) from latch assembly (C) and lower spreader with handle (D).

Increase spreader speed until desired spread width is reached. See Residue Management Application Help or Operator’s Station Help for further information.

Grain Tank Covers (If Equipped)—Operating

Grain tank must be empty before folding grain tank covers.

Grain tank covers must be opened all the way in order to engage separator.

Clean grain loading auger rises when grain tank covers are opened. Auger swings down when covers are closed.

Press folding button on navigation bar. See Folding Application Help or Operator's Station Help for further information on raising or lowering grain tank covers.

Separator Top Cover Vanes (If Equipped)

Separator top cover vanes can be be adjusted to two different positions through software.

• NOTE:

  Running separator vanes in the advanced position may increase grain losses in certain crop and conditions. Crop dwell time in separator is reduced to improve straw quality.

  (B)—Advanced Position

• (C)—Standard Position

See Residue Management Application Help or Operator's Station Help for further information.

Threshing Element and Separator Tine Location (TriStream™ Rotor Standard Configuration)

-: Rotor Configurations

Discharge Beater Belt—Adjusting

Loosen nut (A) and tighten the nut (B) until the washer (C) is positioned between end of gauge (D) and bottom of step. Tighten lock nut.

Discharge Beater Belt—Replacing

Remove cap screws (A) and shield (B) from left-hand rear of machine.

Spreader Equipped Machines

Install replacement discharge beater belt onto jackshaft.

Install previously removed shield and cap screws.

Chopper Equipped Machines

Mark location of tensioner nuts before loosening to aid in reassembly.

Loosen nuts (A) and remove inner belt (B) from sheave.

Remove and discard belt (C) from chopper jackshaft.

Install inner belt (B) and verify that belt aligns with sheaves.

Lower chopper assembly fully with switch on the left-hand side sheet.

Tighten nut (C) until washer (D) is positioned between end of gauge (E) and bottom of step. Tighten lock nut (F).

Install previously removed chopper shields.

Tighten nut (B) until the washer (C) is positioned between end of gauge (D) and bottom of step. Tighten lock nut (E).

Overshot Beater Belt (If Equipped)—Adjusting

Loosen nut (A) and tighten the nut (B) until the washer (C) is positioned between end of gauge (D) and bottom of step. Tighten lock nut.

Overshot Beater Belt (If Equipped)—Replacing

Remove cap screws and shields (A) from right-hand rear of machine.

Install replacement belt and adjust the tensioner until washer is positioned between end of gauge and bottom of step. Tighten lock nut.

Install shields and retain with cap screws.

Overshot Beater (If Equipped)—Wing Replacing

Wings can be reversed for additional wear.

Overshot beater wings and wear strips can be replaced without removing the overshot beater. Replace overshot beater wings in sets of two and opposite of each other to maintain proper balance.

If the overshot beater is removed from machine, or has been serviced, tighten clamp bolts before securing wings. Tighten cap screws to specification.

Remove round head bolts (A) and replace overshot beater wear strips (B) as required.

Adjust overshot beater wear strips outward until at the end of notch (C) as shown.

Tighten round head bolts to specification.

Remove cap screws (D) and replace overshot beater wings (E) as required. Tighten cap screws to specification.

Clean Grain Elevator Belt—Adjusting

Loosen nut (A) and tighten the nut (B) until the washer (C) is positioned between end of gauge (D) and bottom of step. Tighten lock nut.

Clean Grain Elevator Belt—Replacing

Loosen nuts (A) to relieve tension on the clean grain elevator belt (B).

Remove clean grain elevator belt (C) from pulleys.

Install replacement belt and adjust the tensioner until washer is positioned between end of gauge and bottom of step. Tighten lock nut.

Install previously removed cover and retain with cap screws.

Tailings System Elevator Paddles

Check elevator chain occasionally for worn or missing paddles.

In muddy conditions, one steel paddle may be installed in the elevator chain to act as a wiper.

Tailings Elevator Drive Belt—Adjusting (Style A)

Loosen lock nut (A).

Tighten nut (B) until the washer (C) is positioned between end of gauge (D) and bottom of step. Tighten lock nut.

Tailings System Elevator Paddle Chain—Adjusting

Release latch and open lower door.

Remove nuts from bearing cover.

Loosen nuts (A) and use nuts (B) to adjust chain. Move the bearing carrier downward to tighten the chain.

Elevator chain is adjusted properly when lower end of chain can be slid side-to-side on sprocket but cannot be pulled away from sprocket. When chain loosens up to 6 mm (1/4 in) from sprocket, readjust chain. After a period of use, it may be necessary to remove a half link to adjust tailings elevator chain correctly.

Upper Tailings Auger Drive Chain—Adjusting (Style A)

Loosen cap screw (A) and adjust block (B) to tighten chain. Tighten cap screw when chain is tight.

Tailings System Drive Belt—Adjusting (Style B)

Loosen nut (A) and tighten the nut (B) until the washer (C) is positioned between end of gauge (D) and bottom of step. Tighten lock nut.

Tailings System Drive Belt—Replacing (Style B)

Loosen nuts (A) and remove rear countershaft belt (B) from pulley.

Loosen nuts (C) and remove tailings system drive belt (D).

Install replacement belt and adjust the tensioner until washer is positioned between end of gauge and bottom of step.

Install rear countershaft belt onto pulley and adjust the tensioner until washer is positioned between end of gauge and bottom of step.

Tailings System Drive Chain—Adjusting (Style B)

Loosen nut (A) and tighten the nut (B) until the washer (C) is positioned between end of gauge (D) and bottom of step. Tighten lock nut.

Tailings System Drive Chain—Replacing (Style B)

Loosen nuts (A) and remove shields (B and C).

Install replacement chain and adjust the tensioner until washer is positioned between end of gauge and bottom of step.

Install previously removed shields.

Tailings System Wear Strips and Rasp Bars—Remove and Install (Style B)

Loosen nuts (A) to relieve belt tension from the tailings system drive belt.

Remove shoulder bolts (C), cap screw (D), and rod (E) from access cover (F).

Remove and replace wear strips as needed.

Tighten wear strip cap screws to specification.

Remove and replace rasp bars as needed.

Tighten rasp bar cap screws to specification.

Verify that seals on access cover remain in place when installing onto the tailings system.

Install access cover and retain with rod and cap screw.

Install shoulder bolts and align rubber piece with holes and install strap and cap screws.

Adjust tailings system drive belt tensioner until washer is positioned between end of gauge and bottom of step.

Tailings System Wear Strips and Rasp Bars—Adjusting (Style B)

Loosen nuts (A) to relieve belt tension from the tailings system drive belt.

Remove drive chain to allow tailings system to turn freely.

Move adjustment handle (A) downward as shown and install cap screws (B) in existing holes.

Loosen cap screws and nuts (C).

Slowly adjust access door while rotating beater until ”ticking” is heard.

Slowly back off until ”ticking” stops and tighten cap screws and nuts.

Adjust tailings system drive belt tensioner until washer is positioned between end of gauge and bottom of step.

Install chain and adjust the tensioner until washer is positioned between end of gauge and bottom of step.

Install previously removed shields.

Tailings System Auger Cleanout Door (Style B)

Use handle (A) to open tailings system auger cleanout door and remove material as needed.

Drive Belts—Left-Hand

-: Drive Belts

Drive Belts—Right-Hand (Style A)

Drive Belts—Right-Hand (Style B)

Left-Hand Side Shields

Side Shields (Style A)

Remove quick-lock pin (A and B) to open shields.

Remove cap screws (C) and lift shields to remove.

Side Shields (Style B)

Remove quick-lock pin (A) to open shield.

Remove cap screws (B) and lift shield to remove.

Fan Shield

Upper Separator Shield

Front Separator Shield

Remove cap screw (C) and push front separator shield (D) rearward to remove.

Lighting Locations

Front and Rear View Lights

• CAUTION:

  Lights must be turned ON when transporting. Swing cab ladder forward to orient marker/hazard light towards oncoming motorists.

  Controls beacon lights (C, L).

• Two beacon lights are at the front (left and right) and one at the rear of the machine. These lights warn other drivers when transporting on roadways.

• CAUTION:

  Lights must be turned ON when transporting. Swing cab ladder forward to orient marker/hazard light towards oncoming motorists.

  Controls beacon lights (C, L), marker/hazard lights (D), rear hazard lights (H, I), cab headlights (B), and marker/brake lights (J) (if engine is running).

• Hazard lights are on both sides of the machine at front and rear. These lights warn other drivers when transporting on roadways.

• CAUTION:

  Lights must be turned ON when transporting. Swing cab ladder forward to orient marker/hazard light towards oncoming motorists.

  NOTE:

  When road lights are ON and no header is connected, lower driving lights turn ON and cab headlights turn OFF. When a header is connected, lower driving lights turn OFF and cab headlights turn ON.

  Hazard lights turn ON if turn signals are OFF. If turn signals are ON, hazard lights function as turn signal lights.

  Controls beacon lights (C, L), cab headlights (B), marker/hazard lights (D), rear hazard lights (H, I), lower driving lights (G), and marker/brake lights (J).

• Beacon lights and hazard lights warn to other drivers when transporting on roadways.

Front and Rear View Lights Continued

• NOTE:

  When auto beacon lights are activated and grain reaches the 3/4 full sensor, the beacon lights start to flash (3 seconds ON and 6 seconds OFF). When grain reaches the grain tank full sensor, the beacon lights turn ON steady and will not flash.

  Beacon lights (C, L) illuminate when grain tank is 3/4 full. Beacons provide a signal to the grain cart operator that grain tank is full and is ready to be unloaded.

• Controls marker/brake lights (J), and cab headlights (A, B).

• Field lights provide operator with area lighting for operation at night and during low light conditions.

• CAUTION:

  To avoid motorist confusion, do not operate work lights when transporting on public roadways.

  NOTE:

  If operator leaves seat after separator is engaged, front stubble lights flash and will continue to flash until separator speed reaches zero.

  Controls stubble lights (E) and fascia lights (F).

• Stubble lights provide operator with more lighting behind header for night operation and low light conditions [ If road lights are ON and machine is in Road Mode, stubble lights, fascia lights, and rear discharge lights cannot be turned ON.] .

• Fascia lights provide operator with more lighting at the front of the machine during harvest.

Front and Rear View Lights Continued

• CAUTION:

  To avoid motorist confusion, do not operate work lights when transporting on public roadways.

  NOTE:

  If operator leaves seat after separator is engaged, rear discharge lights flash and will continue to flash until separator speed reaches zero.

  Controls rear discharge lights (K).

• Rear discharge lights provide operator with rear area lighting for night operation and low light conditions [ If road lights are ON and machine is in Road Mode, stubble lights, fascia lights, and rear discharge lights cannot be turned ON.] .

• Marker/Brake lights (J) come ON when machine senses a deceleration. Lights stay on for a minimum of two seconds.

• Once speed is less than 1.6 km/h (1 mph), brake lights stay on for two minutes or until forward acceleration is sensed and speed is greater than 1.6 km/h (1 mph).

• Marker lights also act as turn indicators, and illuminate when a turn is signaled. Light in direction of turn flashes, while opposite light stays on (not flashing).

• Two outermost cab headlights (B) remain on for a maximum of 180 seconds after key switch and light switch are turned OFF (if road or field lights were in use within the previous five minutes).

Left and Right Side View Lights

• Controls grain tank light (A), row finder lights (B) (with the turn signal lever), unloading auger light (F), and marker/hazard lights.

• Row finder lights provide operator with area lighting on each side of the machine for night operation and low light conditions. NOTE:

  With Field Lights ON, use turn signal lever to actuate either right or left side row finder light. Leaving signal lever in neutral position allows both sides to be ON.

• Grain tank light provides operator with lighting in the grain tank for night operation and low light conditions.

• Unloading auger light comes ON when the auger is extended more than 50% with field light switch ON.

• Unloading auger light provides lighting for unloading grain tank at night or low light conditions.

Left and Right Side View Lights Continued

• NOTE:

  If operator leaves seat after separator is engaged, shoe service lights flash and will continue to flash until separator speed reaches zero.

  Shoe service lights (D) provide operator with lighting for cleaning shoe adjustment at night or low light conditions.

• Shoe service lights ON/OFF switch (G) is located above the left-hand separator shield.

• Illuminates during maintenance and service operations (not during harvest).

• CAUTION:

  Avoid motorist confusion. Do not operate gull wing service lights when transporting.

  NOTE:

  If operator leaves seat after separator is engaged, gull wing service lights flash and will continue to flash until separator speed reaches zero.

  Gull wing service lights (C) are provided on both sides of the machine under the gull wing doors and provide better visibility of separator area.

• Gull wing service lights ON/OFF switch (H) is located above the left-hand separator shield.

Left and Right Side View Lights Continued

• CAUTION:

  Avoid motorist confusion. Do not operate engine compartment service lights when transporting.

  Engine compartment service lights (E) provide lighting for engine deck area at night or low light conditions.

• Engine compartment service lights ON/OFF switch (I) is on the right-hand rear side of machine.

• Switch controls engine compartment door light, rear engine deck light, and engine compartment front light.

• Illuminates during maintenance and service operations (not during harvest).

• Row finder lights (B) remain on for a maximum of 180 seconds after key switch and light switch are turned OFF (if road or field lights were in use within the previous five minutes). Operator chooses to light left or right side of machine using turn signal lever or both sides leaving lever in neutral position.

Front Tire Pressure (Single Tire Configuration) (Corn Heads)

All road transportation MUST be done at pressure shown in No Head/Transport column. Improper pressure during transport may decrease vehicle stability. Proper pressure results in better fuel economy and longer tire life.

See Care and Service of Tires in this section for further information.

Tire pressures and recommended configurations shown for 700 Series Corn Heads are compatible for 600 Series Corn Heads.

-: Tire Inflation

Front Tire Pressure (Dual Tire Configuration) (Corn Heads)

All road transportation MUST be done at pressure shown in No Head/Transport column. Improper pressure during transport may decrease vehicle stability. Proper pressure results in better fuel economy and longer tire life.

See Care and Service of Tires in this section for further information.

Tire pressures and recommended configurations shown for 700 Series Corn Heads are compatible for 600 Series Corn Heads.

-: Tire Inflation

Front Tire Pressure (Single Tire Configuration) (Belt Pickup / Rigid and Flex Platforms / Rigid Draper and Flex Draper)

All road transportation MUST be done at pressure shown in No Head/Transport column. Improper pressure during transport may decrease vehicle stability. Proper pressure results in better fuel economy and longer tire life.

See Care and Service of Tires in this section for further information.

Tire pressures and recommended configurations shown for 700D Series Drapers are compatible for 600D Series Drapers.

-: Tire Inflation

OUO6075,0004354-19-20170125OUO6075,0004355-19-20170411CAUTION: H85704-UN: Style AH96581-UN: Style BMachine must be on a flat surface to accurately check fluid levels. Battery fluid level should be visible at the top of each fill port covering the plates in each cell. OUO6075,0004356-19-20161007CAUTION: H85705-UN: Style AH96586-UN: Style BLEGEND: A - Vent TubesMachine must be on a flat surface to accurately check fluid levels. Battery fluid level should be visible at the top of each fill port covering the plates in each cell. OUO6075,0004357-19-20161215OUO6075,0004359-19-20170126OUO6075,000435A-19-20170126CAUTION: H119680-UN: Light Emitting Diode (LED) LightsLEGEND: A - Light Emitting Diode (LED) LightsRaise feeder house and lower safety stop before replacing or adjusting headlights. NOTE:H119681-UN: Cab RoofLEGEND: A - Cap Screw and Washer (2 used)B - Cap Screw and Washer (19 used)C - Cab RoofD - AntennaRemove GreenStar™ position receiver if equipped. H119701-UN: Cap ScrewH119683-UN: Connector and GrommetLEGEND: A - Cap Screw and NutB - ConnectorC - GrommetRemove cap screw and nut (A). H119681-UN: Cab RoofLEGEND: A - Cap Screw and Washer (2 used)B - Cap Screw and Washer (19 used)C - Cab RoofD - AntennaConnect antenna (D) and install the cab roof (C). GreenStar is a trademark of Deere & Company
OUO6075,000435E-19-20170130CAUTION: H119703-UN: Light Emitting Diode (LED) Light AdjustmentLEGEND: A - Cap ScrewRaise feeder house and lower safety stop before replacing or adjusting headlights. NOTE:NOTE:H119681-UN: Cab RoofLEGEND: A - Cap Screw and Washer (2 used)B - Cap Screw and Washer (19 used)C - Cab RoofD - AntennaRemove GreenStar™ position receiver if equipped. H119704-UN: Cap ScrewLEGEND: A - Cap Screw and NutLoosen cap screw and nut (A). H119681-UN: Cab RoofLEGEND: A - Cap Screw and Washer (2 used)B - Cap Screw and Washer (19 used)C - Cab RoofD - AntennaConnect antenna (D) and install the cab roof (C). GreenStar is a trademark of Deere & Company
OUO6075,000435F-19-20170130H80946-UN: Drain Hole DoorsLEGEND: A - Drain Hole DoorsGrain tank drain hole doors (A) are on the right-hand end of both cross augers and must be opened during storage or for cleaning grain tank. OUO6075,0004360-19-20161007H96883-UN: Sample TroughH96884-UN: Grain Tank Sample DoorLEGEND: A - Sample TroughB - DoorGrain tank sample trough (A) allows operator to take a sample of the harvested crop from the loading auger without entering the grain tank. CAUTION: OUO6075,0004361-19-20170110CAUTION: H96890-UN: Grain Tank Loading Auger DeflectorLEGEND: A - DeflectorShut OFF engine, set park brake and remove key. OUO6075,0004362-19-20161007CAUTION: H96891-UN: Unloading Auger Drive Chain TensionerLEGEND: A - NutB - NutC - WasherD - End of GaugeShut OFF engine, set park brake and remove key. OUO6075,0004364-19-20161007OUO6075,0004367-19-20161007OUO6075,0004368-19-20161202CAUTION: H106300-UN: Field PositionH106292-UN: Storage Position/Transport PositionLEGEND: A - Lock ArmB - PinC - Spring PinShut OFF engine, set park brake and remove key. OUO6075,0004369-19-20161220CAUTION: H108390-UN: Engine Debris Management BeltLEGEND: A - Tensioner ArmB - Engine Debris Management Belt (If Equipped)Shut OFF engine, set park brake and remove key. NOTE:H105391-UN: TensionerLEGEND: A - TensionerLoosen tensioner (A) on the unloading auger drive chain. H108394-UN: Unloading Auger Drive BeltLEGEND: A - SprocketB - Belt TrapC - BeltsRemove chain from sprocket (A). OUO6075,0004365-19-20170126CAUTION: H108393-UN: Engine Debris Management BeltLEGEND: A - Cap ScrewsB - Tensioner ArmC - Engine Debris Management Belt (If Equipped)Shut OFF engine, set park brake and remove key. NOTE:H105391-UN: TensionerLEGEND: A - TensionerLoosen tensioner (A) on the unloading auger drive chain. H108395-UN: Unloading Auger Drive BeltLEGEND: A - SprocketB - Belt TrapC - BeltsRemove chain from sprocket (A). OUO6075,0004366-19-20170126CAUTION: H108280-UN: Style AH108281-UN: Style BLEGEND: A - Lock NutB - NutC - WasherD - GaugeShut OFF engine, set park brake and remove key. OUO6075,000436A-19-20161010CAUTION: H98186-UN: Single Speed SpreaderH98187-UN: Dual Speed SpreaderDo not let anyone stand behind the spreader while it is running. Shut OFF engine, set park brake and remove key before adjusting spreader. NOTE:OUO6075,000436E-19-20161219CAUTION: H98188-UN: Spreader HoopLEGEND: A - Spreader HoopB - NotchShut OFF engine, set park brake and remove key. Before performing service or maintenance on the raised spreader, fully insert lockout pin into place. IMPORTANT:NOTE:H98189-UN: Quick-Lock PinLEGEND: A - Quick-Lock PinB - PinC - Support TubeRemove quick-lock pin (A) from pin (B) and lower support tube (C). NOTE:H98190-UN: LatchH98191-UN: Latch AssemblyLEGEND: A - PinB - HandleC - PinD - Latch AssemblyPull pin (A) to fully raise the spreader. NOTE:OUO6075,000436F-19-20161219CAUTION: H98192-UN: LatchH98193-UN: Latch AssemblyLEGEND: A - PinB - PinC - Latch AssemblyD - HandleShut OFF engine, set park brake and remove key. H98189-UN: Quick-Lock PinLEGEND: A - Quick-Lock PinB - PinC - Support TubeRaise support tube (C) until it aligns with hole and retain with pin (B) and quick-lock pin (A). NOTE:OUO6075,0004370-19-20161219CAUTION: H115016-UN: Folding ButtonGrain tank covers must be closed and antenna retained with hook on cab roof before transporting machine on roadway. Avoid contact with low hanging power lines and tree limbs. IMPORTANT:NOTE:OUO6075,0004373-19-20170125H97060-UN: Separator Top Cover VanesLEGEND: A - Separator Top Cover VanesB - Advanced PositionC - Standard PositionSeparator top cover vanes (A) are located on the right-hand side of the machine behind the clean grain loading auger. OUO6075,0004392-19-20170131H82365-UN: TriStream™ Rotor Standard ConfigurationOUO6075,0004391-19-20161010CAUTION: H108263-UN: Style AH108264-UN: Style BLEGEND: A - NutB - NutC - WasherD - GaugeShut OFF engine, set park brake and remove key. OUO6075,000438F-19-20161010CAUTION: H108265-UN: Style AH108266-UN: Style BLEGEND: A - Cap ScrewsB - ShieldShut OFF engine, set park brake and remove key. H108267-UN: Style AH108268-UN: Style BLEGEND: A - NutsB - Discharge Beater BeltLoosen nuts (A) and remove belt (B) from sheave. H99547-UN: Spreader ShieldLEGEND: A - Cap ScrewsB - ShieldRemove cap screws (A) and shield (B). H100562-UN: Spreader Drive BeltLEGEND: A - Discharge Beater BeltRemove and discard belt (A) from jackshaft. H108269-UN: Style AH108270-UN: Style BLEGEND: A - NutsB - Inner Chopper Drive BeltC - Discharge Beater BeltRaise chopper assembly fully with switch on the left-hand side sheet and remove chopper shields. NOTE:H108271-UN: Style AH108272-UN: Style BLEGEND: A - Discharge Beater BeltB - Inner Chopper Drive BeltC - NutD - WasherE - GaugeF - Lock NutInstall replacement discharge beater belt (A) onto chopper jackshaft. H108273-UN: Style AH108274-UN: Style BLEGEND: A - Discharge Beater BeltB - NutC - WasherD - GaugeE - Lock NutInstall discharge beater belt (A) onto sheave. H108265-UN: Style AH108266-UN: Style BLEGEND: A - Cap ScrewsB - ShieldInstall shield (B) and retain with cap screws (A). OUO6075,000438E-19-20161010CAUTION: H114991-UN: Overshot Beater BeltLEGEND: A - NutB - NutC - WasherD - GaugeShut OFF engine, set park brake and remove key. OUO6075,000438D-19-20161012CAUTION: H114992-UN: Overshot Beater ShieldsLEGEND: A - ShieldsShut OFF engine, set park brake and remove key. H98551-UN: Overshot Beater BeltLEGEND: A - NutsB - Overshot Beater BeltLoosen nuts (A) and remove belt (B) from sheave. OUO6075,0004389-19-20161012CAUTION: H98552-UN: Overshot Beater WingsH98553-UN: Overshot Beater WingsLEGEND: A - Round Head BoltsB - Overshot Beater Wear StripC - NotchD - Cap ScrewsE - Overshot Beater WingsShut OFF engine, set park brake and remove key. NOTE:NOTE:OUO6075,000438A-19-20161213CAUTION: H97127-UN: Style AH97030-UN: Style BLEGEND: A - NutB - NutC - WasherD - GaugeShut OFF engine, set park brake and remove key. OUO6075,0004385-19-20161010CAUTION: H97128-UN: Style AH97033-UN: Style BLEGEND: A - NutsB - Clean Grain Elevator BeltShut OFF engine, set park brake and remove key. H97032-UN: Clean Grain Elevator Belt CoverH97034-UN: Clean Grain Elevator BeltLEGEND: A - Cap ScrewsB - CoverC - Clean Grain Elevator BeltRemove cap screws (A) and cover (B). OUO6075,0004384-19-20161010CAUTION: H62187-UN: Style AH97055-UN: Style BShut OFF engine, set park brake and remove key. OUO6075,0004382-19-20161010CAUTION: H62186-UN: Adjusting Tailings Auger and Elevator BeltLEGEND: A - Lock NutB - NutC - WasherD - GaugeShut OFF engine, set park brake and remove key. OUO6075,0004381-19-20170126CAUTION: H62185-UN: Style AH97059-UN: Style BLEGEND: A - Nuts (4 Used)B - NutsShut OFF engine, set park brake and remove key. OUO6075,0004380-19-20161010CAUTION: H62189-UN: Adjust Upper Tailings Auger Drive ChainLEGEND: A - Cap ScrewB - BlockShut OFF engine, set park brake and remove key. OUO6075,000437F-19-20170126CAUTION: H97014-UN: Tailings System Drive BeltLEGEND: A - NutB - NutC - WasherD - GaugeShut OFF engine, set park brake and remove key. OUO6075,0004377-19-20170126CAUTION: H97015-UN: Jackshaft BeltH97016-UN: Jackshaft Belt and Rethresher BeltH97017-UN: Tailings System Drive BeltLEGEND: A - NutsB - Rear Countershaft BeltC - NutsD - Tailings System Drive BeltShut OFF engine, set park brake and remove key. OUO6075,0004378-19-20170126CAUTION: H105438-UN: Tailings System Drive ChainLEGEND: A - NutB - NutC - WasherD - GaugeShut OFF engine, set park brake and remove key. OUO6075,0004379-19-20170126CAUTION: H105439-UN: Tailings System Drive ChainLEGEND: A - NutsB - ShieldC - ShieldsShut OFF engine, set park brake and remove key. H97963-UN: Tailings System Drive ChainLEGEND: A - ChainB - BracketReplace if fully tensioned chain (A) contacts or is less than 3 mm (1/8 in) away from bracket (B). OUO6075,000437A-19-20170126CAUTION: H97073-UN: Tailings system Belt TensionerLEGEND: A - NutsShut OFF engine, set park brake and remove key. H97069-UN: Tailings SystemH97070-UN: Tailings System CoverLEGEND: A - Cap Screws (3 Used)B - StrapC - Shoulder Bolts (2 Used)D - Cap ScrewE - RodF - Access CoverRemove cap screws (A) and strap (B). H97072-UN: Wear StripsLEGEND: A - Cap Screws and NutsB - Wear StripsRemove cap screws and nuts (A) from wear strips. H97084-UN: Rasp BarsLEGEND: A - Cap Screws and NutsB - Rasp BarRemove cap screws and nuts (A) from rasp bar (B). NOTE:OUO6075,000437B-19-20170126CAUTION: H97073-UN: Tailings System Belt TensionerLEGEND: A - NutsShut OFF engine, set park brake and remove key. H105439-UN: Tailings System Drive ChainLEGEND: A - NutsB - ShieldC - ShieldsLoosen nuts (A) and remove shields (B and C). NOTE:H97094-UN: Adjusting Wear Strips and Rasp BarsLEGEND: A - Adjustment HandleB - Cap Screws, M6C - Cap Screws and NutsMoving adjustment handle downward zeros the position between wear strips and rasp bars. OUO6075,000437C-19-20170126CAUTION: H97095-UN: Tailings System Auger Cleanout DoorLEGEND: A - HandleShut OFF engine, set park brake and remove key. OUO6075,000437E-19-20170126H107018-UN: Left-Hand DrivesCommandTouch is a trademark of Deere & Company
OUO6075,0004376-19-20161010H99322-UN: Right-Hand DrivesLEGEND: A - Clean Grain Elevator BeltB - Rear Right-Hand Jackshaft BeltC - Tailings Auger and Elevator BeltD - Tailings Return Auger, #50 ChainE - Shoe Fan and Conveyor Augers BeltF - Front Right-Hand Jackshaft BeltG - Cleaning Fan Variable BeltH - Feed Accelerator BeltI - Feeder Conveyor (Chain), #60 ChainJ - Overshot Beater Drive Belt (If Equipped)OUO6075,0004375-19-20170126H96904-UN: Right-Hand DrivesLEGEND: A - Clean Grain Elevator BeltB - Rear Right-Hand Jackshaft BeltC - Tailings Elevator/Upper Auger #60 Roller ChainD - Tailings System Drive BeltE - Front Right-Hand Jackshaft BeltF - Shoe Fan and Conveyor Augers BeltG - Feed Accelerator BeltH - Feeder Conveyor (Chain), #60 ChainI - Cleaning Fan Variable BeltJ - Overshot Beater Drive Belt (Optional)OUO6075,0004374-19-20170126CAUTION: H105327-UN: Left-Hand ShieldLEGEND: A - Quick-Lock PinB - Quick-Lock PinC - Cap ScrewsShut OFF engine, set park brake and remove key. CAUTION: H96802-UN: Left-Hand ShieldLEGEND: A - Quick-Lock PinB - Cap ScrewsShut OFF engine, set park brake and remove key. H96803-UN: Left-Hand ShieldLEGEND: A - Quick-Lock PinB - LatchC - ShieldRemove quick-lock pin (A) and turn latch (B) to remove shield (C). H96804-UN: Left-Hand ShieldLEGEND: A - Quick-Lock PinsB - ShieldRemove quick-lock pins (A) and remove shield (B). H96804-UN: Left-Hand ShieldH96805-UN: Left-Hand ShieldLEGEND: A - Quick-Lock PinsB - ShieldC - Cap ScrewD - ShieldRemove quick-lock pins (A) and remove shield (B). OUO6075,0004398-19-20161220OUO6075,0004399-19-20170322IMPORTANT:NOTE:StalkMaster is a trademark of Deere & Company
AZ06166,000005D-19-20170623IMPORTANT:NOTE:StalkMaster is a trademark of Deere & Company
AZ06166,000005E-19-20170623IMPORTANT:NOTE:AZ06166,000005F-19-20170623