1.2

Avoid Tipping

Accidents resulting in serious injury or death can occur from tipping the utility vehicle. Observe the following practices to help prevent accidents.

• Do not misuse the utility vehicle. The utility vehicle is not designed for recreational riding.

• Drive very slowly when turning. Sharp turns could cause the utility vehicle to tip over.

• Reduce speed and exercise extreme caution on slopes or on rough ground.

• Do not overload vehicle and avoid shifting loads. Reduce load when operating over rough or hilly terrain.

• Do not stop or start suddenly when going uphill or downhill. Be especially cautious when changing direction on slopes.

• Stay alert for holes, rocks, and other hidden hazards in the terrain.

• Keep away from drop-offs, ditches, embankments, as well as ponds and other bodies of water. The machine could suddenly roll over if a wheel goes over the edge of a cliff or ditch or if the edge caves in.

• Keep front wheels straight at crest of hill or going over bumps.

• When descending a hill, remove foot from accelerator pedal and apply brakes to reduce speed and maintain control.

• Do not make changes or modifications to the utility vehicle.

• This list of potential overturning hazards is not exhaustive.

Record Service Dates

-: Service record chart

Electrical System

-: Electrical System

Fuel System

-: Fuel System

Dimensions

-: Dimensions

Engine

-: Engine

Electrical

-: Electrical

Brakes

-: Brakes

Operator Station Controls

*Optional Equipment

Starting the Engine

Avoid injury! Engine exhaust fumes contain carbon monoxide and can cause serious illness or death.

• Move the machine to an outside area before running the engine.

• Do not run an engine in an enclosed area without adequate ventilation.

• Connect a pipe extension to the engine exhaust pipe to direct the exhaust fumes out of the area.

• Allow fresh outside air into the work area to clear the exhaust fumes out.

1. Sit on operator seat. Do not start engine at this time.

2. Push down on accelerator pedal to check free movement of pedal assembly. Release pedal.

3. NOTE:

4. Verify that park brake is locked.

5. 

   Avoid injury! Do not start engine by shorting across starter terminals. Bypassing normal circuitry will allow vehicle to start in gear.

   Never start engine while standing on ground. Start engine only from operator’s seat.

   Turn key switch to the ON position.

6. IMPORTANT:NOTE:

7. Turn key to start position.

8. Push choke in as needed to obtain a stable engine idle and push knob all the way in once the engine is running smoothly.

9. IMPORTANT:
   
   

10. Push in on the choke.

11. IMPORTANT:

Servicing Your Machine

Avoid damage! Operating in extreme conditions may require more frequent service intervals:

• Engine components may become dirty or plugged when operating in extreme heat, dust or other severe conditions.

• Engine oil can degrade if machine is operated constantly at slow or low engine speeds or for frequent short periods of time.

Please use the following timetables to perform routine maintenance on your machine.

Break In

After First 8 Hours:

• Check and tighten wheel bolts to correct torque.

• Change engine oil and filter.

Every 50 Hours or Annually (whichever comes first)

• Grease fittings (front spindles and transaxle couplers).

• Check drive chain tension.

• Lubricate drive chain.

• Grease cargo box tailgate strikers.

Every 100 Hours or Annually (whichever comes first)

• Change engine oil and filter.

• Check transaxle oil level.

Every 200 Hours

• Adjust engine valve clearance (see your John Deere dealer for service).

Every 200 Hours or Annually (whichever comes first)

• Change spark plug.

• Change air cleaner element.

• Check air cleaner dust unloading valve.

• Change fuel filter.

• Check spark arrestor.

• Check drive belt condition.

• Check driven clutch wear buttons.

• Inspect battery; clean if necessary.

• Check and tighten wheel bolts to correct torque.

• Check and tighten hardware.

• Inspect cargo box tailgate lanyards. Replace if kinked or frayed.

Every 800 Hours or 24 Months

• Change transaxle oil.

• Replace drive belt.

Lubricating Drive Chain

Use a dry lubricant in dusty conditions. (See your authorized dealer.)

Apply chain lubricant to chain (A) at each side of vehicle. Lubricate the entire surface of the chain.

Checking Engine Oil Level

Avoid damage! Failure to check the oil level regularly could lead to serious engine problems if oil level is out of the operating range:

• Check oil level before operating.

• Check oil level when the engine is cold and not running.

• Keep oil level between the dipstick marks.

• Shut off engine before adding oil.

1. Park the vehicle safely. (See Parking Safely in the SAFETY section.)

2. Raise and secure cargo box.

3. 

   • Remove and wipe dipstick (A) clean.

   • Install dipstick. Remove and check oil level.

4. When checking oil level:

   • Oil level must be between upper and lower fill marks on dipstick.

   • If oil level is below lower mark on dipstick, add oil to bring oil level no higher than upper mark on dipstick.

   • If oil level is above upper mark, drain to proper level. Determine cause of this condition and correct.

5. Install dipstick.

6. Lower the cargo box.

Changing Engine Oil and Filter

Avoid damage! Change the oil more often if the vehicle is used in extreme conditions:

• Extremely dusty conditions.

• Frequent slow or low-speed operation.

• Frequent short trips.

1. Run engine to warm the oil.

2. Park the vehicle safely. (See Parking Safely in the SAFETY section.)

3. Raise and secure cargo box.

4. Place drain pan under engine drain plug.

5. Clean any debris from oil filter.

6. 

7. Guide drain hose (B) into bottom drain hole in frame.

8. Remove and discard oil filter (C) on rear of engine. Wipe off filter base on engine.

9. Put a light coat of clean engine oil on gasket of new oil filter.

10. Install new filter until rubber gasket contacts filter base. Tighten filter an additional one-half turn.

11. Install drain plug and tighten to specification.

12. 

13. 

14. IMPORTANT:

15. Install dipstick and oil fill cap (F).

16. Start and run engine at idle to check for leaks. Stop engine. Fix any leaks before operating.

17. Check oil level, add oil if necessary.

18. Lower the cargo box.

Cleaning Dust Unloading Valve

1. IMPORTANT:

2. Allow engine to cool.

3. Access the engine compartment.

4. 

Servicing Air Cleaner Element

Avoid damage! Dirt and debris can enter engine when air cleaner canister is opened. Do not open canister unless required for scheduled service. This will keep contamination of the intake system to a minimum.

Check filter element more frequently if operating in dusty conditions.

1. Park the vehicle safely. (See Parking Safely in the SAFETY section.)

2. Allow engine to cool.

3. Raise and secure cargo box.

4. 

5. Remove and discard primary filter element. Replace with a new filter element.

6. Install air cleaner canister cover with rubber dust unloading valve pointing downward. Check instruction molded into canister cover for proper installation.

7. Hook the canister cover latches.

8. Lower the cargo box.

Checking Air Intake, Hoses and Clamps

1. Park the vehicle safely. (See Parking Safely in the SAFETY section.)

2. Raise and secure cargo box.

3. IMPORTANT:MXT008160-UN: ChannelMXT008241-UN: Intake HoseCheck intake hose (C) for damage or cracking. Replace if necessary.

4. Check and tighten air intake hose clamps (D) (both sides of hose) as needed.

5. Lower the cargo box.

Checking Spark Plug

1. 

   Avoid injury! Touching hot surfaces can burn skin. The engine, components, and fluids will be hot if the engine has been running. Allow the engine to cool before servicing or working near the engine and components.

   Park the vehicle safely. (See Parking Safely in the SAFETY section.)

2. Raise and secure cargo box.

3. Disconnect spark plug wire(s).

4. Remove spark plug(s) using appropriate spark plug socket.

5. Inspect spark plug(s) for:

   • Cracked porcelain.

   • Pitted or damaged electrodes.

   • Other wear or damage.

6. Clean spark plug(s) carefully with a wire brush.

7. NOTE:

8. 

   Item	Measurement	Specification
   Spark Plug	Gap	0.80 mm (0.031 in.)

9. Install and tighten spark plug(s). Tighten to specifications.

10. Install spark plug wire(s).

11. Lower the cargo box.

Replacing Fuel Filter

1. 

   Avoid injury! Fuel vapors are explosive and flammable:

   • Do not smoke while handling fuel.

   • Keep fuel away from flames or sparks.

   • Shut off engine before servicing.

   • Cool engine before servicing.

   • Work in a well-ventilated area.

   • Clean up spilled fuel immediately.

   Park the vehicle safely. (See Parking Safely in the SAFETY section.)

2. Raise and secure cargo box.

3. 

4. Check element of fuel filter for debris. Replace if dirt or sediment is visible on element.

5. Slide hose clamps away from the fuel filter.

6. Place a drain pan or cloth under hoses to catch any fuel left in hoses.

7. Disconnect hoses from the filter.

8. NOTE:

9. Connect hoses to new filter.

10. Install clamps.

11. Lower the cargo box.

Adjusting Carburetor

The carburetor is calibrated by the engine manufacturer and should not require any adjustments.

If engine is operated at altitudes above 1829 m (6,000 ft.), some carburetors may require a special high altitude main jet. See your John Deere dealer.

If engine is hard to start or runs rough, check the TROUBLESHOOTING section of this manual.

After performing the checks in the troubleshooting section and your engine is still not performing correctly, contact your John Deere dealer.

Cleaning Engine Compartment

1. 

   Avoid injury! Touching hot surfaces can burn skin. The engine, components, and fluids will be hot if the engine has been running. Allow the engine to cool before servicing or working near the engine and components.

   Park the vehicle safely. (See Parking Safely in the SAFETY section.)

2. Raise and secure cargo box.

3. IMPORTANT:

4. Check and remove any obstructions around the control cables and linkages.

Cleaning Frame Screen and Intake Louver

Avoid damage! An obstructed air intake screen can cause engine damage due to overheating. Keep air intake screen and other external surfaces of the engine, including cooling fins, clean at all times to allow adequate air intake.

1. 

2. Clean screens by washing or with a brush or cloth.

Transaxle Oil

Use oil viscosity based on the expected air temperature range during the period between oil changes.

John Deere HY-GARD™ transmission and hydraulic oil is recommended for most normal operating temperatures.

For temperatures below -13° C (0° F) John Deere low viscosity HY-GARD™ can be used. If used at temperatures above -13° C (0° F) some brake squeal may be heard due to lower viscosity of the oil at higher temperatures.

Other oils may be used if they meet John Deere standards JDM J20C and JDM J20D.

Checking Transaxle Oil Level

Avoid damage! Hot hydraulic oil expands and shows incorrect oil level. Check oil level:

• When oil is cold.

• With engine not running.

1. Park the vehicle safely. (See Parking Safely in the SAFETY section.)

2. Raise and secure cargo box.

3. IMPORTANT:MXT008245-UN: DipstickRemove dipstick (A) located on the top of the transaxle housing. Wipe dipstick clean.

4. Check oil level by setting dipstick on threads in transaxle case, then removing and checking oil level.

5. Add oil as needed through the dipstick fill hole.

6. Install and tighten dipstick.

7. Lower the cargo box.

Changing Transaxle Oil

1. Park the vehicle safely. (See Parking Safely in the SAFETY section.)

2. Raise and secure cargo box.

3. IMPORTANT:MXT008246-UN: Drain PlugPosition drain pan under transaxle drain plug (A).

4. Remove plug and drain oil.

5. Check washer on drain plug. Replace if missing or in poor condition.

6. Install and tighten drain plug to specification.

7. Remove dipstick located on top of transaxle housing. Wipe dipstick clean.

8. Add oil: Start by adding approximately 4.7 L (5.0 qt.).

9. Check oil level by setting dipstick on threads in transaxle case, then removing and checking oil level.

10. Wait for two minutes then check oil level. Add oil if necessary.

11. Install dipstick and tighten.

12. Lower the cargo box.

Replacing Drive Belt

Avoid injury! Rotating parts can catch fingers, loose clothing, or long hair. Wait for engine and all moving parts to stop before leaving operator’s station to adjust or service machine.

1. Park the vehicle safely. (See Parking Safely in the SAFETY section.)

2. Raise and secure cargo box.

3. 

4. Route belt over drive pulley (B) to remove.

5. Install new belt by routing over drive pulley and then over the driven clutch pulley.

6. Lower the cargo box.

Checking Drive Chain Tension

Drive chain is set taught at the factory and does not reach normal stretch limits until vehicle has experienced reasonable hours of operation.

1. Stop vehicle on level surface. Stop engine, but do not lock park brake.

2. Put transmission in neutral and traction assist in off position.

3. 

   Avoid injury! The machine can fall or slip from an unsafe lifting device or supports.

   • Use a safe lifting device rated for the load to be lifted.

   • Lower machine onto jack stands or other stable supports and block wheels before servicing.

   Use a safe lifting device to raise all four rear wheels off ground. Place jack stands or wooden blocks under vehicle.

4. Raise and secure cargo box.

5. 

6. Place straight edge across top of sprockets (A) and measure distance (sag) (B) from bottom of straight edge to top of chain. Sag must be within specification.

7. Adjust chain tension if necessary.

Adjusting Drive Chain Tension

Avoid injury! Rotating parts can catch fingers, loose clothing, or long hair. Wait for engine and all moving parts to stop before leaving operator’s station to adjust or service machine.

1. Park vehicle on a level surface. Stop engine, but do not lock park brake.

2. Put transmission in neutral and traction assist in off position.

3. 

   Avoid injury! The machine can fall or slip from an unsafe lifting device or supports.

   • Use a safe lifting device rated for the load to be lifted.

   • Lower machine onto jack stands or other stable supports and block wheels before servicing.

   Use a safe lifting device to raise all four rear wheels off ground. Place jack stands or wooden blocks under vehicle.

4. Raise and secure cargo box.

5. IMPORTANT:MXT008249-UN: Axle Housing BoltsLoosen four nuts (A) for both axles so axle housings (B) can slide easily forward and rearward.

6. IMPORTANT:

7. Tighten axle housing nuts (A) to specification, then back off adjustment bolts (C) one half turn to relieve force on bolt.

8. Check for proper and equal chain tension at both sides of vehicle.

9. Rotate drive wheels approximately 120°. Check again at both sides of vehicle for equal chain tension, making sure no tight spots exist. Repeat two more times.

10. Remove jack stands and lower vehicle to ground.

Checking Secondary Driven Clutch Buttons

1. Park the vehicle safely. (See Parking Safely in the SAFETY section.)

2. Raise and secure cargo box.

3. 

   • 

   • Replace buttons before there is metal-to-metal (B) contact.

   • If replacement is necessary, see your authorized dealer.

4. Lower the cargo box.

Service the Battery Safely

The battery produces a flammable and explosive gas. The battery may explode:

• Do not smoke or have open flame near battery.

• Wear eye protection and gloves.

• Do not allow direct metal contact across battery posts.

• Remove negative cable first when disconnecting.

• Install negative cable last when connecting.

Checking the Battery (Sealed Batteries)

Do not attempt to open, add fluid or service battery. Any attempt to do so will void warranty.

• Keep battery and terminals clean.

• Keep battery bolts tight.

• Keep small vent holes open.

This battery comes fully charged. If the machine is not used by the service expiration date indicated on the battery, charge the battery.

• Recharge, if necessary, at 6-10 amperes for 1 hour.

Removing and Installing Battery

Removing

1. Park the vehicle safely. (See Parking Safely in the SAFETY section.)

2. 

3. 

4. Slide back rubber protective cover (D) and disconnect all red positive cables.

5. Disconnect rubber hold-down strap (E).

6. Lift battery from vehicle.

Installing

1. Install battery into vehicle with negative (-) terminal positioned toward rear of vehicle.

2. Install battery hold-down strap.

3. Connect all red positive cables to positive (+) battery terminal first. Tighten the connections.

4. Connect all black negative cables to negative (-) battery terminal. Tighten the connections.

5. Apply spray lubricant to battery terminals to help prevent corrosion.

6. Slide protective cover down the battery positive cable and seat it over the positive (+) terminal.

7. Install service access panel, and lower passenger seat.

Cleaning Battery and Terminals

1. Park machine safely. (See Parking Safely in the SAFETY section.)

2. Disconnect and remove battery.

3. Wash battery with solution of four tablespoons of baking soda to one gallon of water. Be careful not to get the soda solution into the cells.

4. Rinse the battery with plain water and dry.

5. Clean terminals and battery cable ends with wire brush until bright.

6. Install battery.

7. Attach cables to battery terminals, beginning with the positive cable, using washers and nuts.

8. Apply spray lubricant to terminal to prevent corrosion.

Using Booster Battery

Avoid injury! The battery produces a flammable and explosive gas. The battery may explode:

• Do not smoke or have open flame near battery.

• Wear eye protection and gloves.

• Do not jump start or charge a frozen battery. Warm battery to 16°C (60°F).

• Do not connect the negative (-) booster cable to the negative (-) terminal of the discharged battery. Connect at a good ground location away from the discharged battery.

1. Connect positive (+) booster cable to booster battery (A) positive (+) post (C).

2. Connect the other end of positive (+) booster cable to the disabled vehicle battery (B) positive (+) post (D).

3. Connect negative (–) booster cable to booster battery negative (–) post (E).

4. IMPORTANT:

5. Start the engine of the disabled machine and run machine for several minutes.

6. Carefully disconnect the booster cables in the exact reverse order: negative cable first and then the positive cable.

High Capacity Alternator Recommendations

See your authorized dealer for purchase of a High Capacity Alternator Kit.

If your vehicle is equipped with accessories that place a higher demand on the charging system, the vehicle’s charging system may be supplemented with the use of a High Capacity Alternator Kit.

Using Proper Fuel and Stabilizer

Avoid damage! Using stale, contaminated or improper fuel can result in engine and fuel system damage. Repairs caused by stale, contaminated or improper fuel are not covered by warranty.

Use regular grade unleaded fuel with an octane rating of 87 octane or higher. Fuel blends containing up to 10% ethanol or up to 15% MTBE reformulated fuel are acceptable. Do not use fuel or additives containing methanol as engine damage can occur.

Always use fresh, clean fuel that is purchased in a quantity that can be used within approximately 30 days. Fuel stabilizer should always be added to the fuel each time fuel is purchased. Add stabilizer before filling the fuel container to insure proper mixing. Such practice helps prevent engine performance problems and allows fuel storage in the machine all year without draining.

Store fuel in plastic containers to reduce condensation. Make sure the cap on the fuel container is tight to reduce fuel contamination and evaporation. For best fuel storage life, use a self-sealing gas can.

Fuel is blended to give best seasonal performance. To avoid engine performance problems such as hard starting or vapor lock, use in-season fuel. Use fuel during warm weather that was purchased during that season, and use fuel during cold weather that was purchased during that season.

Fuel can become stale in machines with engines that are used seasonally or infrequently during a season. Stale fuel can produce varnish and plug carburetor components which can affect engine performance.

Keep fuel storage container tightly covered and in a cool area out of direct sunlight. Fuel can break down and degrade if not sealed properly or exposed to sun and heat.

Condensation may collect in the fuel tank because of a variety of operating or environmental conditions and, over time, may affect your machine’s operation. Fill machine fuel tank at the end of daily.

Opening and Closing Service Access Panel

1. Park the vehicle safely. (See Parking Safely in the SAFETY section.)

2. IMPORTANT:MXT008254-UN: Access PanelLocate service access panel (A) under passenger seat. Pull back on latch (B), and remove panel.

Driving On Rough Terrain

• Always wear a helmet when operating the vehicle on uneven or rough terrain.

• Use existing trails. Avoid terrain, such as dangerous slopes and impassable swamps. Watch carefully for bumps, holes, ruts, loose terrain, or other obstacles.

• Look ahead at terrain. Know what is coming and be prepared to react. Be alert for hazards.

• Keep front wheels straight at crest of hill or going over bumps.

• Reduce speed according to trail, terrain, and visibility conditions.

• The passenger should always use the hand holds.

Grease

Avoid Damage! Use recommended John Deere greases to avoid component failure and premature wear.

The following grease is recommended for service:

• John Deere Multi-Purpose HD Lithium Complex Grease

• Grease-Gard™ Premium Plus

Not all grease types are compatible; John Deere does not recommend mixing greases. If using any product other than the recommended grease in service, purge any remaining grease from the system prior to application. If this is not practical, grease twice as often until all old grease is purged from the system.

Transporting Machine

Towing the Vehicle

Towing is not recommended. If towing is necessary, tow in the neutral position, and never tow the vehicle above 25 km/h (15.5 mph). Towing a vehicle at speeds above 25 km/h (15.5 mph) will result in transaxle damage. To avoid damage, haul the vehicle on a heavy-duty trailer or on a full-size truck.

Never use a car type dolly with the front wheels on the dolly.

1. Check to be sure that the ignition key switch is in the STOP position.

2. Unlock the park brake and move the transaxle shift lever to the neutral (N) position for towing.

3. Move the four wheel drive control to Disengaged/Off position.

Vehicle Tie Down Locations

Hauling the Vehicle

Space limitations may vary from one truck manufacturer to another. Short bed trucks do not have the necessary length requirement to accommodate the machine.

1. Back utility vehicle onto the trailer or truck.

2. Leave transaxle shift lever in forward or reverse gear.

3. Park vehicle safely. (See Parking Safely in the SAFETY section.)

4. Fasten vehicle to trailer or truck with straps, chains, or cables.

5. Equip the trailer or truck with all the necessary lights and signs required by local, state, provincial, or federal laws.

6. Remove or secure optional attachments, if equipped.

Towing Loads

Avoid injury! Excessive towed load can cause loss of traction and loss of control on slopes. Stopping distance increases with speed and weight of towed load.

Do not tow a load that exceeds the maximum allowable towing load for this vehicle, as specified in this operator’s manual.

Secure towed loads before transporting.

• To provide adequate braking ability and traction, weight of towed load (trailer plus cargo) must never exceed the vehicle payload (operator plus passenger plus cargo box load).

• When operating over rough, hilly, or steep terrain and reducing cargo load by half, any towed load should also be reduced accordingly.

• Do not tow a load that exceeds towing capacity listed in SPECIFICATIONS.

• Do not exceed trailer tongue weight listed in SPECIFICATIONS. (The tongue load of a trailer should be approximately 10% of the total trailer weight.)

• Tow load at a speed slow enough to maintain control.

Avoid damage! When operating on terrain with extreme angles, use a ball type hitch (A).

• Always use approved hitch and hitch point provided for the utility vehicle. Do NOT modify the hitch or hitch point in any way.

Capacity Label

Your machine may have a hitch capacity label installed near the hitch area. The label indicates vertical and horizontal load capacities.

The vertical load capacity is the maximum down force which can be applied for safe operation. The horizontal load capacity is the total weight of what is being towed which must not be exceeded for safe operation.

Towing Loads Safely With Utility Vehicle

• To provide adequate braking ability and traction, weight of towed load (trailer plus cargo) must never exceed the vehicle payload (operator plus passenger plus cargo box load).

• Do not tow a load that exceeds the maximum allowable towing load for this vehicle, as specified in this operator’s manual.

• Stopping distance increases with speed and weight of towed load. Travel slowly and allow extra time and distance to stop.

• Tow load at a speed slow enough to maintain control.

• Excessive towed load can cause loss of traction and loss of control on slopes. Reduce towed weight when operating on slopes.

• Never allow children or others in or on towed equipment.

• Use only approved hitches. Tow only with a machine that has a hitch designed for towing. Do not attach towed equipment except at the approved hitch point.

• Follow the manufacturer’s recommendations for weight limits for towed equipment and towing on slopes.

• If you cannot back up a slope with a towed load, the slope is too steep to operate on with the towed load. Reduce the towed load or do not operate.

• Do not turn sharply. Use additional caution when turning or operating under adverse surface conditions. Use care when reversing.

• Do not shift to neutral and coast downhill.

• Secure towed loads before transporting.

Operating Safely

• Read, understand, and follow all instructions in the operator’s manual, on the machine, and on the safety video before starting.

• Misuse can lead to accidents, severe bodily injury, or death.

• The utility vehicle’s tires are designed for off-road use only. Paved surfaces may seriously affect handling and control of the vehicle. If you must operate on a paved surface, travel slowly and do not make sudden turns or stops.

• Do not operate this vehicle on a frozen body of water. The vehicle could break through the ice, causing injury or even death.

• Go slowly and be extra careful when riding on snow-covered or ice-covered terrain.

• Slow down and be careful of traffic when operating near or crossing roadways. Use care when approaching blind corners, shrubs, trees, or other objects that may obscure vision.

• The operator should always make sure that the passenger is aware of correct safety procedures while riding in the utility vehicle.

• Use the correct flags, lights, signs, and reflectors on the vehicle to warn other drivers when operating near roadways. Make sure these features are clean and visible for 152 m (500 ft.).

• The passenger should always use the hand holds.

• On machines with seat belts, to avoid serious injury, always ensure that occupants have safely secured their seat belts prior to starting this vehicle.

• Horseplay can lead to accidents, severe bodily injury, or death. Do not attempt stunts, jumps, or quick acceleration to raise front wheels off the ground. These actions can result in accidents or vehicle overturns.

• Sit on the center of the seat and keep both feet within the foot platform perimeter. Clean foot platform if dirty, and remove any debris from around foot controls.

• Check for debris in engine compartment, especially around exhaust system components.

• Always use both hands for steering.

• Know location of controls and how and what they operate.

• Never operate utility vehicle while standing.

• Never operate utility vehicle with the cargo box raised.

• Check brake action before beginning vehicle operation. Adjust or service the brakes as necessary.

• To provide adequate braking ability and traction, do not tow any attachment or loaded trailer unless the cargo box is fully loaded.

• Do not allow the Gross Vehicle Weight (GVW) to exceed the Gross Vehicle Weight Rating (GVWR) of the vehicle.

• Before shifting into reverse, always check for obstacles or people behind the machine.

• Always back slowly.

• Inspect vehicle before operating. Be sure hardware is tight. Repair or replace damaged, badly worn, or missing parts. Be sure guards and shields are in good condition and fastened in place. Make any necessary adjustments before operating.

• Do not leave vehicle unattended when it is running.

• Operate during daylight or with good artificial light, and if you drive at night, use the lights.

• Do not operate vehicle if under the influence of alcohol or other drugs.

• Avoid sudden starts, stops, or turns.

• Always use a level turn-around area.

• Do not wear radio or music headphones. Safe service and operation require your full attention.

Steering and Brakes

-: Steering and Brakes Specifications

Recommended Lubricants

-: Recommended lubricants

(Specifications and design subject to change without notice.)

Checking and Replacing Fuses

1. Park vehicle safely. (See Parking Safely in the SAFETY section.)

2. 

   -: Fuse specifications

3. Pull fuse from fuse block (A) (next to foot pedal linkage).

4. Check visually for broken filament in fuse.

5. IMPORTANT:

Loading the Cargo Box

Avoid injury! The utility vehicle may become unstable if the cargo box is loaded incorrectly. Avoid loose and shifting loads or uneven loading of material.

• Do not load above height of load guard.

• Securely anchor all loads in cargo box.

• Do not load beyond maximum capacity.

Reduce load by half when operating over rough, hilly, or steep terrain. Do not overload vehicle. Limit loads to those that can be safely controlled.

Reduce speed and exercise extreme caution when operating over rough, hilly, or steep terrain.

Securely anchor and evenly distribute loads in cargo box, when loading objects into vehicle. Shifting loads will affect stability.

Do not load above load guard.

Avoid concentrated loads at rear or side of cargo box to prevent vehicle from tipping over. Be sure load is evenly distributed.

Because there is a big difference in weight between dry and wet sand, the only way of getting true weight of the load you are carrying is by using a scale.

Printed weight is normally on bagged and other material.

Use Electronic Display Properly

Electronic displays are secondary devices intended to aid the operator in performing field operations, increase comfort and provide entertainment. Displays offer a wide range of functionality, are used in many different machine system applications and can be used with other secondary devices such as handheld electronic devices.

A secondary device is any device that is not required to operate your machine for its primary use. The operator is always responsible for safe operation and control of the machine.

To prevent injury while operating the machine:

• Position the display according to the installation instructions. Ensure that the device is secured and does not obstruct the driver’s view or interfere with the machine operating controls.

• Do not become distracted by the display. Stay alert. Pay attention to the machine and surrounding environment.

• Do not change settings or access any functions that require prolonged use of the display controls while machine is moving. Stop the machine in a safe location and place in park position before attempting such operations.

• Never set the volume so high that you cannot hear outside traffic and emergency vehicles.

To promote safe operation, certain functions of displays may be disabled unless the machine movement is restricted and/or has been placed in the park position. Overriding this safety feature may violate applicable law and can result in damage, serious injury, or death.

Only use available display functionality when conditions permit you to do so safely and in accordance with instructions provided. Always observe safe driving rules, state, or local laws and traffic regulations when using any secondary device.

Parts

We recommend John Deere quality parts and lubricants, available at your John Deere dealer.

When you order parts, your John Deere dealer needs the serial number or product identification number (PIN) for your machine or attachment. These are the numbers that you recorded in the Product Identification section of this manual.

Order Service Parts Online

Visit http://JDParts.deere.com for your Internet connection to parts ordering and information.

Emissions Service Information

A qualified repair shop or person of the owner’s choosing may maintain, replace, or repair emission control devices and systems with original or equivalent replacement parts. However, warranty, recall and all other services paid for by John Deere must be performed at an authorized John Deere service center.

Within the warranty period, John Deere will reimburse reasonable service costs incurred at service providers outside the John Deere authorized network only in an unsafe, emergency condition if an authorized John Deere dealer is not available and the failure does not arise from the owner’s misuse or failure to perform required maintenance. An emergency situation exists under this section if, after 30 days, the authorized John Deere network is unable to perform the repairs or source replacement parts.

Emission Control System Certification Label

Tampering with emission controls and components by unauthorized personnel may result in severe fines or penalties. Emission controls and components can only be adjusted by EPA and/or CARB authorized service centers. Contact your John Deere Retailer concerning emission controls and component questions.

The presence of an emissions label signifies that the engine has been certified with the United States Environmental Protection Agency (EPA) and/or California Air Resources Board (CARB).

The emissions warranty applies only to those engines marketed by John Deere that have been certified by the EPA and/or CARB; and used in the United States and Canada in off-road mobile equipment.

Altitude Adjustment (Gasoline or Propane Converted Engines Only)

If your engine features a carburetor it is calibrated by the engine manufacturer and is not adjustable.

If your engine is operated at altitudes below 610 m (2,000 ft.), a high altitude carburetor jet kit is not required. If your engine is operated at altitudes above 610 m (2,000 ft.), a high altitude carburetor jet kit may be required for proper engine performance and emissions control. Operating the engine with the wrong carburetor configuration at a given altitude may increase the engine’s emissions and decrease fuel efficiency and performance.

See a qualified service provider for details on jet kit requirements for your specific product.

California and U.S. EPA Emissions Control System Warranty Statement (Off-Road Gas Engines)

Your Warranty Rights and Obligations

The California Air Resources Board, John Deere, and the United States Environmental Protection Agency are pleased to explain the emissions control system’s warranty on your model year 2018 or 2019 spark ignited off-road engine equipment. In California, new equipment that uses small or large (less than 1 liter) spark ignited off-road engines must be designed, built and equipped to meet the State’s stringent anti-smog standards. John Deere must warrant the emissions control system on your spark ignited off-road engine equipment for the period listed below provided there has been no abuse, neglect or improper maintenance of your equipment.

Your emissions control system may include parts such as: carburetors or fuel-injection system, ignition system, catalytic converters, fuel tanks, valves, filters, clamps, connectors, and other associated components. Also included may be hoses, belts, sensors and other emission-related assemblies.

Where a warrantable condition exists, John Deere will repair your spark ignited off-road engine equipment at no cost to you including diagnosis, parts and labor.

Manufacturer’s Warranty Coverage

This emissions control system is warranted for two years for models Z335E, Z335M, Z345M, Z345R, Z355E, Z355R, Z375R, Z525E, Z535M, Z535R, E100, E110, E120, E130, E140, E150, E160, E170, E180 and three years for all other models referenced in this operator’s manual. If any emissions related part on your equipment is defective, the part will be repaired or replaced by John Deere.

Owner’s Warranty Responsibilities

• As the spark ignited off-road engine equipment owner, you are responsible for the performance of the required maintenance listed in your Operator’s Manual. John Deere recommends that you retain all receipts covering maintenance on your spark ignited off-road engine equipment, but John Deere cannot deny warranty solely for lack of receipts or for your failure to ensure the performance of all scheduled maintenance.

• As the spark ignited off-road engine equipment owner, you should however be aware that John Deere may deny you warranty coverage if your spark ignited off-road engine equipment or a part has failed due to abuse, neglect, or improper maintenance or unapproved modifications.

• You are responsible for presenting your spark ignited off-road engine equipment to a John Deere Turf and Utility distribution center or service center as soon as a problem exists. The warranty repairs should be completed in a reasonable amount of time, not to exceed 30 days. If you have a question about your emissions warranty coverage, how to make an emissions warranty claim or how to make arrangements for emissions-related authorized repairs, you should contact your John Deere Turf and Utility retailer, or the John Deere Customer Contact Center at 1-800-537-8233, or email John Deere from https://groundscare.custhelp.com/app/utils/login_form/redirect/ask.

General Emissions Warranty Coverage

The warranty period begins on the date the equipment is delivered to an ultimate purchaser. John Deere warrants to the ultimate purchaser and each subsequent purchaser that the spark ignited off-road engine equipment is:

• Designed, built and equipped so as to conform to all applicable regulations adopted by the California Air Resources Board;

• Designed, built and equipped so as to conform at the time of sale to the ultimate purchaser with applicable U.S. Environmental Protection Agency regulations under 40 CFR Parts 1054 and 1060: and,

• Free from defects in materials and workmanship which cause such engine to fail to conform with applicable regulations for the Emissions Control System Warranty period provided herein.

• For owners located more than 100 miles from a John Deere authorized service center, John Deere will pay either for shipping costs to and from an authorized service center, provide for a service technician to come to the owner to make the warranty repair, or pay for the repair to be made at a local non-authorized service center. These provisions do not apply to Alaska, Hawaii, Arizona, Colorado, Idaho, Montana, Nebraska, Nevada, New Mexico, Oregon, Texas, Utah, and Wyoming.

Emissions Warranty Interpretation

• Any warranted part that is not scheduled for replacement as required by the maintenance instructions in the Operator’s Manual is warranted as provided herein. If any such part fails during the period of warranty coverage it will be repaired or replaced by John Deere. Any such part repaired or replaced under warranty is warranted for the remaining warranty period.

• Any warranted part that is scheduled only for regular inspection in the maintenance instructions in the Operator’s Manual is warranted as provided herein. A statement in the Operator’s Manual to the effect of “repair or replace as necessary” does not reduce the period of warranty coverage. Any such part repaired or replaced under warranty is warranted for the remaining warranty period.

• Any warranted part that is scheduled for replacement as required maintenance in the Operator’s Manual is warranted for the period of time prior to the first scheduled replacement point for that part. If the part fails prior to the first scheduled replacement, the part will be repaired or replaced by John Deere. Any such part repaired or replaced under warranty is warranted for the remainder of the period prior to the first scheduled replacement point for the part.

• Repair or replacement of any warranted part under the warranty will be performed at no charge to the owner at any authorized John Deere Turf and Utility retailer.

• The owner will not be charged for diagnostic labor which leads to the determination that a warranted part is defective, provided such work is performed by John Deere or an authorized John Deere service provider.

• John Deere will repair damages to other engine components proximately caused by a failure under warranty of any emissions-related warranted part.

• Add-on or modified parts that are not exempted by the California Air Resources Board may not be used. The use of any non-exempted add-on or modified parts will be grounds for disallowing a warranty claim. John Deere will not be liable to warrant failures of warranted parts caused by the use of a non-exempted add-on or modified part.

Emission Warranty Parts List

Coverage under this warranty includes, but is not limited to, the parts listed below (the emissions control system parts) to the extent these parts were on the engine and equipment purchased.

Fuel Metering System:

• Carburetor and internal parts (or fuel injection system)

• Air/fuel ratio feedback and control system

• Cold start enrichment system

Evaporative System:

• Fuel tank, fuel cap and tether

• Fuel hose, line, fittings, clamps

• Fuel pump, fuel shut-off valve

• Fuel vapor hoses, fittings

• Carbon canister

• Rollover/slant valve for fuel vapor control

• Purge and vent line

Air Induction System:

• Air cleaner

• Intake manifold

Ignition System:

• Spark plugs

• Magneto or electronic ignition system

• Spark advance/retard system

Exhaust System:

• Exhaust manifold

• Catalyst muffler

Miscellaneous Items Used in Above Systems

• Valves and Switches: vacuum, temperature, position, check, time-sensitive

• Electronic controls

• Hoses, belts, connectors and assemblies

Limited Liability

a) The liability of John Deere under this Emissions Control System Warranty is limited solely to the remedying of defects in materials or workmanship. Except as otherwise expressly provided herein, this warranty does not cover inconvenience or loss of use of the non-road equipment or engine or transportation of the equipment or engine to or from the John Deere Turf and Utility retailer. John Deere shall not be liable for any other expense, loss, or damage, whether direct, incidental, consequential (except as listed above under “coverage”) or exemplary arising in connection with the sale or use of or inability to use the non-road equipment or engine for any other purpose.

b) No express emissions control system warranty is given by John Deere with respect to the equipment or engine except as specifically set forth in this document. Any emissions control system warranty implied by law, including any warranty of merchantability or fitness for a particular purpose, is expressly limited to the emissions control system warranty terms set forth in this document.

c) No dealer is authorized to modify this Federal, California and John Deere Emissions Control System Warranty.

Safety Label Location

Cleanout Areas

Primary areas that must be inspected and cleaned on the machine include (See Safety Label Section):

Engine

-: Engine specifications

Drivetrain and Travel Speeds

-: Drivetrain Specifications

Capacities

-: Fluid Capacities

Weights

-: Weights and capacities

Safety Label Location

Protect Children/Small Adults and Prevent Accidents

• This utility vehicle should not be operated by anyone under the age of 16 years.

• This utility vehicle should not be operated by anyone without a valid driver license.

• Young drivers may not be physically able to control the machine or may not be mature enough to make safe driving decisions.

• Do not allow small children to ride as passengers in this vehicle because they may not be able to sit safely in the seat and use handholds properly. All passengers must be able to grasp handholds with their back against the seat, both feet on the floor, and seat belt on (if equipped).

• Passenger should always use the handholds while the vehicle is moving.

• Seat belts installed on utility vehicles are not designed to restrain children.

• Never carry passengers, especially children, in the cargo box area. Do not tow children in a cart or trailer.

• Never assume that children will remain where you last saw them. Stay alert to the presence of children.

• Before backing or turning, look behind and around the utility vehicle for children.

• Be alert at all times; drive forward and in reverse carefully. People, especially children, can move quickly into an area of operation.

• Use extra care when coming to blind corners, shrubs, trees, or other objects that may block vision.

• Misuse can lead to accidents, severe bodily injury, or death.

Record Identification Numbers

TH 6x4 Gas

PIN (130001- )

If you need to contact an Authorized Service Center for information on servicing, always provide the product model and identification numbers.

You will need to locate the identification numbers for the product. Record the information in the spaces provided below.

DATE OF PURCHASE:

_________________________________________

DEALER NAME:

_________________________________________

DEALER PHONE:

_________________________________________

PRODUCT IDENTIFICATION NUMBER (A):

_________________________________________

ENGINE SERIAL NUMBER (B):

_________________________________________

Checking Spark Arrestor

Avoid injury! Touching hot surfaces burns skin. The engine, components, and fluids are hot if the engine has been running. Allow the engine to cool before servicing or working near the engine and components.

1. Park the vehicle safely. (See Parking Safely in the SAFETY section.)

2. Allow engine to cool completely.

3. 

4. Remove spark arrestor.

5. Make sure deflector screen inside arrestor is not plugged or damaged:

   • If plugged, spray with carburetor/choke cleaner and blow dry with low pressure compressed air.

   • If damaged, replace spark arrestor.

6. Install spark arrestor with original hardware.

MXAL43283-UN: Vehicle roll-over symbolOUMX068,000002B-19-20130727OUMX068,00000F3-19-20130810OUMX068,00000F9-19-20130810OUMX068,00000F8-19-20130810OUMX068,00000F6-19-20130810OUMX068,00000FB-19-20130810OUMX068,00000FC-19-20130810OUMX068,00000FD-19-20130810MXAL47575-UN: Operator station controlsLEGEND: A - Cargo Box Power Lift Switch*B - Hazard Light Switch*C - Horn Switch*D - Headlight SwitchE - 12 VDC Accessory OutletF - Accelerator PedalG - Brake PedalH - Gear Shift LeverI - Park Brake LeverJ - Fuel GaugeK - Fuel Tank CapL - Traction Assist (Differential Lock) LeverM - Key SwitchN - Choke KnobO - Turn Signal Switch*OUMX068,0000100-19-20130811CAUTION: OUMX068,0000101-19-20130811IMPORTANT:OUMX068,0000102-19-20130811OUMX068,0000103-19-20130811OUMX068,0000104-19-20130811OUMX068,0000105-19-20130811OUMX068,0000106-19-20130811OUMX068,0000107-19-20130811OUMX068,0000108-19-20130811NOTE:MXT008155-UN: Drive ChainOUMX068,0000109-19-20130811IMPORTANT:OUMX068,000010F-19-20130811IMPORTANT:OUMX068,0000110-19-20130811OUMX068,000010A-19-20130811IMPORTANT:OUMX068,0000111-19-20130811OUMX068,0000112-19-20130811OUMX068,000010B-19-20130811OUMX068,000010C-19-20130811NOTE:OUMX068,000010D-19-20130811OUMX068,0000113-19-20130811IMPORTANT:OUMX068,000010E-19-20130811NOTE:OUMX068,0000114-19-20130811IMPORTANT:OUMX068,0000115-19-20130811OUMX068,0000117-19-20130811CAUTION: OUMX068,0000118-19-20130811NOTE:OUMX068,0000119-19-20130811CAUTION: OUMX068,000011A-19-20130811OUMX068,0000116-19-20130811MXAL44610-UN: Service batteryCAUTION: OUMX068,000011C-19-20130811NOTE:IMPORTANT:OUMX068,000011D-19-20130811OUMX068,000011B-19-20130811OUMX068,000011E-19-20130811CAUTION: MXAL44612-UN: Booster batteryLEGEND: A - Booster BatteryB - Disabled Vehicle BatteryOUMX068,000011F-19-20130811NOTE:OUMX068,0000120-19-20130811IMPORTANT:OUMX068,0000122-19-20130811OUMX068,0000123-19-20130811MXAL43284-UN: Driving On Rough TerrainMX00654,00000BA-19-20170705IMPORTANT:OUMX068,0000642-19-20140827IMPORTANT:MXAL47674-UN: On the front of the machine, route straps or chains over the arms and under the frame as shown.MXAL47675-UN: On the rear of the machine, attach straps or cables to corners of the frame as shown.NOTE:MXT007937-UN: Hauling the vehicleOUMX068,0000914-19-20140808CAUTION: IMPORTANT:MXAL44186-UN: Tow HitchMXT007935-UN: Labels shown are for reference only. Confirm capacities on labels on your machine.OUMX068,000091A-19-20140910OUMX068,000091B-19-20140909OUMX068,000094A-19-20170705OUMX068,00009BE-19-20140910OUMX068,00009BF-19-20140910OUMX068,00009E3-19-20140918CAUTION: MXAL47435-UN: CapacityMXAL47436-UN: concentrated loadsOUMX068,0000A3F-19-20141011DX,ELEC,DISPLAY-19-20150113TC00531,00000E9-19-20150306NOTE:TC00531,00000EC-19-20160328TC00531,00000ED-19-20170511MXAL47640-UN: Safety Label LocationLEGEND: A - AVOID INJURY FROM EXPLOSION M151630B - YOUNG DRIVERS INCREASE CHANCE OF DEATH M153941C - ROLLOVER OR FALLING OFF MAY CAUSE DEATH M153943D - AVOID INJURY FROM EXPLOSION OR RIDERS FALLING OFF M161725E - DRAWBAR LOAD M153971F - AVOID INJURY FROM EQUIPMENT FIRES M165273OUMX068,0000BCD-19-20160706OUMX068,0000BCE-19-20150527OUMX068,0000BD6-19-20150528OUMX068,0000BD7-19-20150528OUMX068,0000BD8-19-20150528OUMX068,0000BD9-19-20161118MXT010579-UN: Safety Label LocationLEGEND: A - CAUTION M157907B - WARNING M150928C - WARNING M154111D - WARNING M157240 (2 used)E - CAUTION M165913OUMX068,0000BEA-19-20150529OUMX068,0000D6A-19-20170705MXAL47638-UN: Product Identification NumberMXT008147-UN: Engine Serial NumberMX10673,000001B-19-20170801CAUTION: MX10673,0000049-19-20170802